Fit and Finish • Shot Control (No Decompression) • Durability

molders-services-tips

Free flow

The term free flow has been applied to many different tip designs over the years. The term is frequently confused with 3 piece tips that have large flow paths milled through the nose, however the size and shape of these flow paths does not necessarily make them free flowing.

Frequently these tips with large flutes are very restrictive. This restriction causes a large pressure drop over the valve. This contributes to shear heat causing material degradation and increased wear.
“Free flow” is more properly defined as matching the flow channels (area) of the tip to the volume of material the screw can deliver. This would vary somewhat depending on the specific screw design. This definition is more precise and has a critical impact on both process ability and durability of a tip design.

A tip can be designed as free flow regardless of the number of components used in the design: 3 piece, 4 piece or ball check. It is also important when assessing the flow characteristics of a tip to evaluate surface finish, sharp corners and streamlined flow paths which can also contribute to material degradation but are more difficult to quantify.

Molders Services Inc. (MSI) has been designing and manufacturing screw tips for over 30 years. Whether you have a difficult problem which requires a specialty design or are looking for a long lasting replacement tip available to ship same day, MSI can address your needs and will guarantee the results.

4 Piece Design

The 4 piece design is the work horse of the industry and is the “go to” design for most applications although all 4 piece tips are not designed the same. MSI guarantees performance.

Advantages

  • Free flow for most applications
  • Utilizes specific steels unique to the type of wear that each component requires.
This results in better durability at a lower cost for many sizes
  • Ground surfaces to assure better sealing; Less contamination
  • Cleans out easily
  • Check ring travel can be adjusted for high melt flow materials
  • Typically requires less suck back than standard designs
  • Saves cost because you only replace the components that are worn

Disadvantages

  • Cannot be designed as free flow for all sizes
  • Loses cost advantage in small sizes

3 Piece Design

The 3 piece free flow is a low cost alternative.

Advantages

  • Can be designed as free flow in all sizes
  • Available in lower cost steels such as D2 or H13 for general purpose applications
  • Cleans out easily

Disadvantages

  • Typically less wear resistant as super wear resistant steels used in a 4 piece front seat are too brittle for a 3 piece nose (retainer)
  • Higher cost in large sizes when manufactured out of pm steels

Ball Check or Poppet Valve

MSI has redesigned the ball check for maximum flow, quick color changes and reduced area for material to hang up which eliminates most of the problems you may have experienced in the past with ball checks.

Advantages

  • Excellent shut off capability in high melt flow materials
  • Better shut off than sliding style tips
  • No decompression (suck back) required eliminating a source of splay

Disadvantages

  • Potential for barrel damage resulting from the ball check turning with the screw and contacting the barrel
  • Frequently cannot be design as 100% free flow
  • Can be more difficult to purge clean
(this is greatly improved with new design)